Sonelastic® - Advanced Impulse Excitation TechniqueFor non-destructive elastic moduli and damping characterization of materials.
Sonelastic® are systems based on the Impulse Excitation Technique (ASTM-E1876) for the accurate and non-destructive characterization of elastic moduli (E, G and Poisson ratio) and damping of materials. It is suitable to be used with a wide range of geometries and dimensions, and for room and high temperature characterizations.
To learn more about the Sonelastic® HZ system for metal alloys, continue on this page. For more information about Sonelastic® Systems in general, please visit the Sonelastic Division webpage: Sonelastic®.
Sonelastic® HZElastic moduli characterization for accurate Finite Element Modeling and Analysis.
Knowing the elastic moduli exact values is crucial for accurate Finite Element Modeling and Analysis (FEM/FEA). Sonelastic® HZ enables measuring the Young’s modulus, shear modulus, Poisson´s ratio and damping of metallic alloys used in the manufacturing of ultrasonic horns and parts.
General specifications of the system:
- Young's modulus range: from 0.5 to 900 GPa.
- Frequency range: from 20 Hz to 96 kHz.
- Vibration modes: flexural, torsional and longitudinal.
- Dimension range: from 20 mm (3/4 inch) to 120 mm (4 3/4 inches).
- Geometries: Square or rectangular cross-section bars, cylinders, discs and rings.
Square cross-section bars
- Width and thickness (A): from 2 to 40 mm
- Length (L): from 20 to 120 mm.
- Aspect ratio: L/A ≥ 3.
Items of the Sonelastic® HZ:
- 01 Sonelastic® Software license with free 5-year updates.
- 01 Support for small samples SB-AP.
- 01 Set of manual impulse devices (01 light and 01 medium).
- 01 CA-DP, directional acoustic sensor.
- Installation and operation manuals in English.
Note: This System requires a computer with 196 kHz sound card not included.
Elastic properties of alloys used in ultrasonic horns
Table-1 shows the typical elastic properties of alloys used in the manufacturing of ultrasonic horns and sonotrodes. This information is for reference only; elastic properties vary significantly depending on:
- Lot and supplier;
- Heat treatment (please, see Table 2 for examples);
- Geometry and dimensions (please, see Table 3 for examples);
- Position along the billet/plate;
- Grain/cut direction (parallel / along with or perpendicular to the lamination).
For exact values, we recommend the material characterization performed by the Sonelastic® HZ.
|Material||Young's moduli (GPa)||Shear moduli (GPa)||Poisson ratio (ad.)||ρ (g/cm3)|
|Titanium 6Al-4V (Grade 5)||112.25||43.41||0.29||4.41|
|Tool steel VND||203.74||79.01||0.29||7.82|
|Tool steel VC131||208.19||80.95||0.29||7.71|
|Stainless steel 4043||207.32||80.96||0.28||7.81|
|Cabon steel 1045||205.91||79.84||0.29||7.79|
Table 2 – Influence of tempering on the elastic properties of steels for ultrasonic horns.
|Material||Tempering||Young's moduli (GPa)||Shear moduli (GPa)||Poisson ratio (ad.)|
|Tool steel VND||No||212.96||83.12||0.28||Yes||203.44||78.90||0.29|
|Tool steel VC131||No||216.99||84.73||0.28||Yes||207.89||80.83||0.29|
|Cabon steel 1045||No||210.54||81.72||0.29||Yes||205.61||79.72||0.29|
Table 3 – Influence of the geometry/process and grain orientation on the elastic properties of titanium for ultrasonic horns.
|Material||Geometry||Process||Gain orientation||Young’s moduli (GPa)||Shear moduli (GPa)||Poisson´s ratio (ad.)|
|Titanium 6Al-4V (Grade 5)||Billet||Drawn||0º||112.09||43.35||0.29||Block||Rolled||0º||114.69||45.21||0.26||Block||Rolled||90º||126.10||46.49||0.36|
Sonelastic® Systems application examples related to Finite Element Analysis (FEA/FEM) of power ultrasonic devices
Application: Incoming inspection of titanium, steel and aluminum alloys; refinement of finite element analysis (FEA) of sonotrodes and ultrasonic power components.
Application: Characterization of metallic alloys for the refinement of finite element analysis (FEA) of sonotrodes and ultrasonic power components.
Application: Characterization of metallic alloys for the refinement of sonotrodes finite element analysis (FEA). Frequency analysis of sonotrodes and ultrasonic components.